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DSI Blending Technologies

Statco's subsidiary, DSI Process Systems is an industry leader in blending technology, with a variety of options based upon your specific needs and product requirements. 

Blenzer:

Their industry standard Blenzer is designed for carbonated soft drinks, non-carbonated beverages and enhanced water beverages.

The Blenzer line is designed to maximize yields, have no-dump start ups, and be as user-friendly as possible. Once a Blenzer is ordered, we set out to make sure our equipment fits your operation--not the other way around.

  • A proven performer
  • Robust design
  • Zero blender changeover time
  • Water savings

Continuous Blending:

Many plants were not designed with today's production volumes and variety of products in mind.  Expensive building modifications and expansions are inevitable.  A continuous blending system however, requires less floor space, possibly eliminating building modifications or expansions. That's just the beginning:

  • Repeatable and reliable operation with an automated process control system
  • Achieve higher yields and improve product quality with precision metering technology
  • Increase efficiency and labor utilization with hands free computer operation
  • Faster product changeovers
  • Increase capacity with minimal capital investment compared to traditional expansion

Continuous Blending Features

  • Ingredients received in bulk, totes, and drums
  • Continuous, semi-continuous and batch blending
  • Self-monitoring PLC control system
  • Automated blend settings and recipe management
  • Automated clean out and run out modes
  • Production reporting
  • CIP (Clean In Place) capability
  • In-Line mixing using static or dynamic mixing
  • Modular concept provide universal system integration
  • No dump start up
  • Controls and software that “guide” the operator through the entire operation
  • Process modules designed on 8’ x 3’ tubular framework
  • Incorporate dry ingredients with DSI Process Systems dry ingredient blending module
  • Expand the system by adding process modules

Turn-Key Solutions

Our staff is experienced in the beverage, food, pharmaceutical, biotech, petroleum, personal care products and chemical industries.

Each continuous blending system includes complete process, piping, mechanical, electrical, and controls engineering.
Fabrication of each blender is done at DSI with engineering, fabrication and testing performed in one facility.

Installation and Start-Up Assistance available. Field Equipment and Process Piping Installation for a complete “Turn-Key” solution. Project management, systems engineering, and drafting services are also available.

Mixsys:

Possible Applications

  • Reconstituting powder (milk - Soy etc.)
  • Smoothing finished product (yogurt)
  • Introducing any powder ingredient into liquid stream (adding preservatives, etc)
  • Adding dye coloring to products (paint)
  • Manual / Powder based CIP recirculation

 

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